Case Study Heathrow Airport

Static Security Modules

Heathrow Airport required new security screening facilities to meet strict Civil Aviation Authority (CAA) requirements. ACS Modular delivered three fully fitted modular units, designed and tested off-site for rapid installation and full compliance.

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Project Overview

Project Overview

ACS Modular designed and delivered three modular security screening units to support Heathrow Airport’s compliance with Civil Aviation Authority (CAA) security requirements.

The project demonstrated the capability of modular systems to integrate highly sensitive security equipment while meeting strict operational standards.

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The Challenge

Heathrow Airport required new security facilities capable of accommodating specialised security screening equipment while meeting strict aviation regulatory standards.

Key challenges included:

  • Compliance with CAA security requirements
  • Integration of sensitive screening technology
  • Requirement for fully fitted units delivered ready for operation
  • Avoiding costly traditional construction methods

The ACS Solution

ACS designed and manufactured three modular security units fully fitted with integrated screening equipment within its Northampton factory.

All systems were:

  • Installed and integrated off-site
  • Fully tested by equipment manufacturers
  • Witnessed by the client during factory acceptance testing

The Delivery

Once factory testing was complete, the units were transported to Heathrow Airport and installed within a single day. This approach drastically reduced on-site construction time and disruption.

Outcome

The project delivered fully operational security facilities while ensuring compliance with strict regulatory requirements.

Key outcomes included:

  • Successful integration of complex security equipment
  • Installation completed in a single day
  • Reduced cost compared with traditional construction
  • Improved working environment for security staff
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Key Project Facts

Facility

Modular security screening units

Delivery

3 modules

Testing

Full factory acceptance testing

Location

Heathrow Airport

Installation

Single-day installation

What Our Clients Say

What I would say is that the early stakeholder engagement was really good and helped to set the project off in the right direction. The team on the ground made the day-to-day challenge of both delivering the programme and maintaining operations possible. All personnel worked as part of the wider Newquay team to provide the best possible outcome.

Sam O'DwyerNewquay Airport

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