Case Study London City Airport

Baggage Handling Facility

ACS Modular delivered a turnkey modular baggage handling facility for London City Airport, increasing screening capacity and operational resilience within a highly constrained live airside environment.

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Project Overview

Powering the Future of Baggage Handling

ACS Modular successfully designed, manufactured, and delivered an innovative modular baggage handling solution tailored to the airport’s complex operational requirements.

ACS Modular delivered a new turnkey baggage handling facility for London City Airport as part of its capital development programme. The facility was constructed within a highly constrained airside environment while maintaining full airport operations.

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The Challenge

The new baggage facility was required to be constructed on active aircraft stands adjacent to the terminal, positioned above a historic dry dock structure with significant structural constraints.

Key challenges included:

  • Limited structural support for foundations
  • Proximity to the airport’s ATC tower
  • Adjacent live aircraft stands and taxiways
  • Requirement for integration with existing check-in systems

The ACS Solution

ACS designed a modular facility capable of housing two floors of baggage handling equipment without traditional foundations. The project utilised the ACS BaggageBoX system and modular link bridges constructed from converted shipping containers.

The Delivery

Off-site manufacture allowed testing and commissioning of the baggage screening system before delivery to site, significantly reducing on-site installation time.

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Outcome

The project enabled London City Airport to deliver a modern baggage handling facility in a location that would otherwise have been unsuitable for traditional construction.

Key outcomes included:

  • Increased baggage screening capacity
  • Significant programme and cost savings
  • Successful delivery in a complex airside environment
  • Improved airport operational resilience

Key Project Facts

Location

London City Airport

Facility

Size: 65m x 35m

Technology

2 Standard 3 hold baggage screening lines

Configuration:

Two-storey integrated system

Scope

RIBA Stage 0-6 delivery

Delivery

Turnkey modular construction

What Our Clients Say

What I would say is that the early stakeholder engagement was really good and helped to set the project off in the right direction. The team on the ground made the day-to-day challenge of both delivering the programme and maintaining operations possible. All personnel worked as part of the wider Newquay team to provide the best possible outcome.

Sam O'DwyerNewquay Airport

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