Case Study Gatwick Airport

Modular ATC Data Centre

Gatwick Airport needed to upgrade its Air Traffic Control (ATC) systems without disrupting live operations. ACS Modular delivered a factory-built modular data centre that enabled new infrastructure to be installed and tested alongside existing systems, ensuring safe, efficient delivery with minimal risk.

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Project Overview

ACS Modular delivered a modular data centre facility to support the upgrade of Gatwick Airport’s Air Traffic Control (ATC) systems.

The facility allowed the new ATC infrastructure to be installed and tested in parallel with the existing live systems, eliminating operational risk. This approach reduced downtime, improved programme efficiency, ensured continuous air traffic operations, and provided scalable capacity for future aviation technology upgrades at the airport without disrupting ongoing airport live services.

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The Challenge

Gatwick Airport needed to install new ATC systems while keeping existing systems operational.

Key challenges included:

  • Limited space within the control tower
  • Avoiding disruption to critical ATC operations
  • Requirement for fully resilient infrastructure
  • Integration with airport fire and safety systems

The ACS Solution

ACS designed and manufactured a modular data centre facility fully fitted with critical infrastructure systems. All systems were installed, tested and commissioned in the factory prior to delivery.

The facility included:

  • Raised computer flooring
  • Redundant cooling systems
  • Fire detection and suppression systems
  • Pre-installed data cabling and electrical infrastructure
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Delivery

The facility was transported to site in two sections and installed adjacent to the control tower. Once on site, the unit was ready for system installation within seven days.

Outcome

The modular approach allowed Gatwick Airport to safely install new ATC systems without disrupting existing operations.

Key outcomes included:

  • Rapid deployment of critical infrastructure
  • Minimal risk to live airport operations
  • Reduced on-site construction time
  • High-quality factory-built installation

Key Project Facts

Location

Gatwick Airport

Facility

Modular ATC Data Centre

Purpose

Support new ATC system integration

Manufacture

Fully factory built and tested

Installation

Under 7 days on site

What Our Clients Say

What I would say is that the early stakeholder engagement was really good and helped to set the project off in the right direction. The team on the ground made the day-to-day challenge of both delivering the programme and maintaining operations possible. All personnel worked as part of the wider Newquay team to provide the best possible outcome.

Sam O'DwyerNewquay Airport

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