Case Study Heathrow Airport

Windsor Suite Temporary  Transition Lane

Heathrow Airport required a temporary passenger screening solution to maintain security operations during refurbishment works at Terminal 5. ACS Modular delivered a fast-track modular facility that ensured continuous passenger flow and full compliance within a live terminal environment.

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Project Overview

Project Overview

ACS Modular was appointed to deliver a temporary passenger screening transition lane adjacent to the Windsor Suite at Heathrow Terminal 5. The facility was required to maintain full passenger screening capability while refurbishment works were undertaken on the permanent security lane.

The project required a solution that could be deployed quickly, meet DfT compliance standards, and operate seamlessly within a live terminal environment.

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The Challenge

Heathrow Airport required a temporary screening facility that could maintain passenger flow and security compliance during refurbishment works to an existing lane.

Key challenges included:

  • Meeting strict Department for Transport (DfT) security compliance requirements
  • Installation within a live operational terminal
  • Maintaining uninterrupted passenger screening operations
  • Delivering the facility within a tight programme

The ACS Solution

ACS designed and delivered a turnkey modular screening lane, allowing Heathrow to maintain operational security screening during refurbishment works.

The solution included:

  • Modular temporary screening lane infrastructure
  • Integration with security screening equipment
  • Full design, manufacture and installation
  • Rapid mobilisation and deployment strategy

The Delivery

Using off-site manufacturing and modular installation techniques, ACS delivered the facility within a five-month programme from contract award to handover. The screening lane remained fully operational throughout refurbishment works, ensuring passenger processing was unaffected.

Outcome

The project ensured that Heathrow Airport maintained full compliance and passenger processing capability during refurbishment works.

Key outcomes included:

  • Heathrow met critical DfT compliance deadlines
  • Zero operational downtime during refurbishment
  • Seamless passenger flow maintained
  • Minimal disruption to terminal operations
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Key Project Facts

Facility

Temporary passenger screening lane

Delivery

Turnkey modular screening solution

Environment

Live operational terminal

Location

Heathrow Airport – Terminal 5

Programme

5 months

What Our Clients Say

What I would say is that the early stakeholder engagement was really good and helped to set the project off in the right direction. The team on the ground made the day-to-day challenge of both delivering the programme and maintaining operations possible. All personnel worked as part of the wider Newquay team to provide the best possible outcome.

Sam O'DwyerNewquay Airport

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